Preventive maintenance can provide time and money savings for facilities that use heavy-duty motors and industrial motor control products. Within plant operations or other similar workplace facilities, one thing that’s desperately needed is a solid preventive maintenance plan. When there are production goals to meet and heavy-duty machinery and motors are being used to achieve those goals, all motors, motor drives and other equipment must run smoothly and safely.
Preventive maintenance does as the name implies — it prevents problems from arising and ensures reliable equipment operation. In contrast to reactive maintenance, it is done before issues appear, helping engineers resolve or deter future repairs. It’s often performed as part of a larger maintenance strategy. A survey from Plant Engineering revealed 80% of maintenance personnel prefer using this method of upkeep, especially within a multi-dimensional maintenance plan.
Preventive maintenance is part of a larger industrial motor control system. Industrial motor control refers to an intricate system involving numerous motors and all their working parts. Each motor has its own controls and components, but industrial motor control refers to a larger system with multiple machines and mechanical elements. All industrial controls within a select motor or system work together to help it function as necessary. Industrial motor control in general and preventive maintenance specifically facilitate effective operation.
Industrial motor control maintenance is important because these systems require regular upkeep to continue working at the maximum ability and avoid equipment failure. Conducting preventive maintenance on your alternating current (AC) and direct current (DC) motors lengthens their lifespans because you can address any potential issues before they grow bigger. Reactive maintenance might be necessary at times, but consistently relying on this technique can cost you more money than finding problems ahead of time.
Since production workplace settings are busy every day, it’s easy to ignore the need for preventive maintenance or procrastinate until it’s too late. And when a total motor breakdown occurs, this leads to downtime and lost profits for everyone relying upon that particular machinery. At least 50% of the respondents from the Plant Engineering survey agree that upgrading equipment, improving training strategies and bettering their preventive maintenance techniques are essential to decreasing unscheduled downtime.
Before you dive into the work, you should create an induction motor preventive maintenance checklist. AC and DC motors operate differently, meaning you might need to develop separate plans for each type. For example, DC motor preventive maintenance calls for checking and cleaning the brushes, which AC motors do not have. Therefore, AC motor maintenance might focus more on inspecting components related to air intake, temperature and foundation.
Here’s a set of steps you can use for drawing up a checklist and ensuring you account for every part of your industrial motor control systems:
Whether maintaining industrial motor control products such as AC or DC motor drives or the actual industrial motors, always follow the manufacturer’s instructions for the removal of or cleaning of parts. Follow all safety rules to prevent accidents that can harm employees and the motor or equipment.
If you need help with preventive maintenance of heavy-duty DC or AC motors, drives and other industrial motor control equipment, contact the manufacturer for assistance if customer support is available. You might be able to speak directly with a qualified engineer who’s familiar with the motor or drive and get easy-to-follow instructions for maintenance.
Some manufacturers also offer many motor control PDF files for download, including manuals, software and brochures. Starting a regularly scheduled preventive maintenance schedule can prevent future hassles by keeping all motors, drives and accessories operating at full capacity. This produces a safer, more productive environment for everyone!
If you’ve conducted motor control maintenance and discovered you need a new drive or motor, explore Carotron’s selection of industrial motor drives and electrical components. We offer free quotes for all our products and provide free phone tech assistance for anyone needing advice for items purchased from us. We ensure all of our products are high-quality and compliant with demanding industrial requirements — that way, you always get the best equipment for the job.
Need more help deciding what to buy? Contact our knowledgeable team, and we will help you get on the right path to purchasing the necessary equipment. Satisfying our customers is our primary goal, and we aim to please with our expert-level engineering support.